Process Flow:
Load lens barrels automatically and the machine completes the following actions:assemble components→ press lens unit during height mesurement→fasten internal retainer →flip→assemble components→fasten retainer→receive finished product(flow process subject to the lens unit assembly process)

Product Feature: 
1. High assembly precision and super fast assembly speed;
2. Modular design: Each machine is connected through a simple mechanical structure and electrical plug; The machine can be added or removed according to the needs of the lens unit assembly process or recombined to adapt to the changes in the lens unit process design;
3. Rich functional modules: Single station assembly machine, double station assembly machine, dispensing & curing detection machine, ring fasten machine, heat-sealing (melting) machine, receiving machine, pressure mechanism, flipping mechanism, etc.;
4. With machine vision positioning and detection function: Can identify the center of the lens, the center of the lens barrel, the outer diameter of the lens, and the Angle of the P-lens gate; The plastic lens and the lens barrel can be assembled according to the specified Angle; It can realize circular dispensing, multi-section dispensing, and designated position dispensing, which can make the glue shape of P-lens gate position more beautiful; It can automatically judge the bad phenomena, such as broken glue, overflow glue and lack of glue after curing;
5. UV pre-curing and curing are all completed on the machine, without re-aging outside the machine;
6. With high precision torque ring fasten mode, press the lens and fasten, can measure O-ring variables;
7. Advanced communication methods: The use of industrial Ethernet and interface, can easily access MES system, production traceability and monitoring, efficiency, yield, output, alarm records can be quickly exported, can achieve accurate production management and quality control; The global open EtherCat high-speed bus network is used to achieve high-speed, high-precision and high-synchronization motion control, making the assembly more accurate, high-speed and stable communication to ensure the stability of control;
8. Selection of high-quality and high-performance spare parts, combined with years of development experience and customer feedback, continuous improvement and optimization, equipment stable operation, outstanding performance.

Equipment Model	ZH100
Lens Unit Size Range	OD Φ8mm～Φ22mm，H 8mm～22mm
Component Loading Tray Size	234mm*173mm (Dual Tray)
Lens Unit Receiving  Tray Size	234mm*173mm (Dual Tray)
Lens Barrel Loading Method	Vibrator Bowl (Tray Customizable)
Lens Loading Method	Tray (Coated Tray Available)
Retainer Loading Method	Loading by Vibrator Bowl or Vibration Plate
SOMA Loading Method	Tray Loading or Automatic Loading Mechanism
Assembly  Workbench Qty.	Single-workbench and Dual-workbench Machines; Choose as Needs
Pressing Mechanism Qty.	Choose as Needs
P-lens Rotary Assembly Mechanism	Choose as Needs
Dispensing Machine	Choose as Needs
Retainer Fastening Machine	Choose as Needs
Heat-sealing (Fusion) Machine	Choose as Needs
Flipping Mechanism	Choose as Needs
Dispensing Controller	High Precision; Imported
Assembly Positioning Vision	500W Pixel Smart Camera, Optional
Dispensing Positioning Vision	500W Pixel Smart Camera, Optional
Adhesive Appearance Inspection Vision	500W Pixel Smart Camera, Optional
Adhesive Curing	Standard of Dispensing Machine
Adhesive Appearance NG Receiving	Standard of Dispensing Machine
Assembly Pressure	10～70N (Other Pressure Customizable)
Assembly Precision	±0.005mm
UPH	1000  (Subject to Fastening and Heat-sealing Situation)
Power Supply Requirement	AC220V/10A/50HZ
Air Pressure Requirement	0.4MPa～0.6MPa
Environment Temperature	10℃～30℃
Environment Humidity	≤80% No Condensation

Machine Details:

Equipment Module	Rated Power	Overall Dimension	Weight	Air Pressure Requirement
ZH100-IN	0.1KW	680*1100*1760mm	335KG	0.5～0.8MPa
ZH100-DB	0.75KW	715*1100*1760mm	420KG	0.5～0.8MPa
ZH100-1	1KW	1115*1100*1760mm	580KG	0.5～0.8MPa
ZH100-2	1.5KW	1675*1100*1760mm	900KG	0.5～0.8MPa
ZH100-DJUV	1KW	1675*1100*1760mm	720KG	0.5～0.8MPa
ZH100-YQSF	1.2KW	1675*1100*1760mm	850KG	0.5～0.8MPa
ZH100-OUT	0.8KW	835*1100*1760mm	430KG	0.5～0.8MPa