

Applicable to the laser soldering & AA for automotive lens unit modules, integrating dust removal, dirt detection, AA,and laser soldering.
Process Flow:
Load holder&PCBA by magazine→remove dust &clean→detect dirt →load tin ring by vibrator bowl→AA→laser soldering→sort NG products →receive OK products into magazine
Product Feature:
1.High Precision & Compatibility:on the basis of high-precision alignment capability of traditional AA machine, it supports automotive modules with a FOV range of 20°~220°; 2.Precise Laser Temperature Control:German-imported laser head is adopted for real-time temperature control within±3°C, free from thermal damage during the process;
3.Efficient Synchronized Soldering:multi-focal synchronized operation facilitates uniform thermal stress distribution and boosts efficiency by 300%;
4.Rapid Model Switchover:Switchover can be completed as fast as within 30 minutes for operated models;
5.Smart Quality Traceability:soldering joint monitoring;defective product interception;code scanning and full-process data binding.
| Equipment Model | JGHX-AA-1-01 | JGHX-AA-2-01 |
| Applicable Products | Applicable to Security/Automotive/ADAS/DMS Products, etc.;Supported Size:<50*50*50mm; Supported Product Interface:LVDS/CVBS/MIPI/FAKRA/Parallel,etc. | |
| Loading & Unloading Method | PCBA Loaded by Magazine(5 Layers;Support Packaged Materials and Tray Loading),Lens Holder Loaded by Magazine(5 Layers;Support Packaged Material and Tray Loading);Tin Ring Loaded by Vibrating Tray; Finished Products Unloaded by Magazine( 5 Layers;Support Packaged Material and Tray Loading);NG Product Unloaded by NG tray | |
| Vibration Isolation | Marble + Air-bearing Platform, Vibration Isolation Grade: 1–100 Hz, < 12.5 μm/s | |
| Sensor Test | Test Items: Bright Spots, Dark Spots, and Surface Dust Particles; Test Precision: 1 Pixel | |
| Tin Ring Loading | Vacuum Suction Nozzle is Applied for Material Pickup and Placing; Visual Positioning Function with Precision ≤ ±0.01 mm | |
| AA Axis | AA Axis Configuration: Sensor AA 6-Axis; AA Axis Repeatability Precision: X/Y/Z: ≤ ±0.3 μm; Tx/Ty/Tz: ≤ ±0.001° |
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| AA Condition | FOV:20–200°, Test Distance: 300mm–∞;Alignment Method of Upper Test Chart (+ Relay Lens) + Peripheral Collimators (Standard: 4 );Adjustable Collimator Angles: Aspect Ratios (1:1, 2:1, 4:3, 16:9)" | |
| AA Algorithm | Functions: OC AA, COD AA;Tin Shrinkage Compensation; SFR Curve Weight Adjustment. | |
| AA Capacity | Repeated AA Precision: 0C: ±1 Pixel; SFR: Center 0.02, Periphery 0.05; TILT: ≤ ±0.1°;MTF & Optical Axis CGK ≥ 1.33, GRR < 15%, CMK > 1.67/±5%, Static SFR Test for Same Product: SFR ≤ 2 = Max-Min | |
| Laser Soldering | Class 4; Wavelength: 915 nm;Rated Power ≤ 130 W;Light Spot Diameter: 400–1500 μm; Illumination Distance: 150–250 mm | |
| Laser Temperature Control | Class 2; Wavelength: 1.65–2.5 μm; Temperature Measurement Range: 100–1500°C; Response Time: 0.1 ms;Precision ≤ 0.3% | |
| MES Traceability | AA Data Acquired via Lens Unit and Holder Code Scanning, and Uploaded to MES. | |
| Optional Function | COD Alignment, Infrared Illuminant (850 nm, 940 nm) | |
| AA Station | Single-workbench AA | Dual-workbench AA |
| UPH | ≥150 | ≥300 |
| Overall Dimension | 2550*1250*1950mm (FFU Not Included) | 2550*1650*1950mm(FFU Not Included) |
| Equipment Weight | 1500KG | 2000KG |
| Rated Power | 3.5KW | 3.8KW |
| Power Supply Requirement | AC220V/50HZ | |
| Air Pressure Requirement | 0.4MPa~0.6MPa | |
| Environment Temperature | 10℃~40℃ | |
| Environment Humidity | ≤80% No Condensation | |