7026威尼斯(中国百科)有限公司-Gaming Group

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Laser Soldering AA Machine

Applicable to the laser soldering & AA for automotive lens unit modules, integrating dust removal, dirt detection, AA,and laser soldering.

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Feature

Process Flow:
Load holder&PCBA by magazine→remove dust  &clean→detect dirt →load tin ring by vibrator bowl→AA→laser soldering→sort NG products →receive OK products into  magazine

Product Feature: 
1.High Precision & Compatibility:on the basis of high-precision alignment capability of traditional AA machine, it supports automotive modules with a FOV range of 20°~220°;                                          2.Precise Laser Temperature Control:German-imported laser head is adopted for real-time temperature control within±3°C, free from thermal damage during the process;
3.Efficient Synchronized Soldering:multi-focal synchronized operation facilitates uniform thermal stress distribution and boosts efficiency by 300%;
4.Rapid Model Switchover:Switchover can be completed as fast as within 30 minutes for operated models;
5.Smart Quality Traceability:soldering joint monitoring;defective product interception;code scanning and full-process data binding.

Specifications

Equipment Model JGHX-AA-1-01 JGHX-AA-2-01
Applicable Products Applicable to Security/Automotive/ADAS/DMS Products, etc.;Supported Size:<50*50*50mm; Supported Product Interface:LVDS/CVBS/MIPI/FAKRA/Parallel,etc.
Loading & Unloading Method PCBA Loaded by Magazine(5 Layers;Support Packaged Materials and Tray Loading),Lens Holder Loaded by Magazine(5 Layers;Support Packaged Material and Tray Loading);Tin Ring Loaded by Vibrating Tray; Finished Products Unloaded by Magazine( 5 Layers;Support Packaged Material and Tray Loading);NG Product Unloaded by NG tray
Vibration Isolation Marble + Air-bearing Platform, Vibration Isolation Grade: 1–100 Hz, < 12.5 μm/s
Sensor Test Test Items: Bright Spots, Dark Spots, and Surface Dust Particles; Test Precision: 1 Pixel
Tin Ring Loading Vacuum Suction Nozzle is Applied for Material Pickup and Placing; Visual Positioning Function with Precision ≤ ±0.01 mm
AA Axis AA Axis Configuration: Sensor AA 6-Axis;
AA Axis Repeatability Precision: X/Y/Z: ≤ ±0.3 μm; Tx/Ty/Tz: ≤ ±0.001°
AA Condition FOV:20–200°, Test Distance: 300mm–∞;Alignment Method of Upper Test Chart (+ Relay Lens) + Peripheral Collimators (Standard: 4 );Adjustable Collimator Angles:  Aspect Ratios (1:1, 2:1, 4:3, 16:9)"
AA Algorithm Functions: OC AA, COD AA;Tin Shrinkage Compensation; SFR Curve Weight Adjustment.
AA Capacity Repeated AA Precision: 0C: ±1 Pixel; SFR: Center 0.02, Periphery 0.05; TILT: ≤ ±0.1°;MTF & Optical Axis CGK ≥ 1.33, GRR < 15%, CMK > 1.67/±5%, Static SFR Test for Same Product: SFR ≤ 2 = Max-Min
Laser Soldering Class 4; Wavelength: 915 nm;Rated Power ≤ 130 W;Light Spot Diameter: 400–1500 μm; Illumination Distance: 150–250 mm
Laser Temperature Control  Class 2; Wavelength: 1.65–2.5 μm; Temperature Measurement Range: 100–1500°C; Response Time: 0.1 ms;Precision ≤ 0.3%
MES Traceability  AA Data Acquired via Lens Unit and Holder Code Scanning, and Uploaded to MES.
Optional Function COD Alignment, Infrared Illuminant (850 nm, 940 nm)
AA Station Single-workbench AA Dual-workbench AA
UPH ≥150 ≥300
Overall Dimension 2550*1250*1950mm (FFU Not Included) 2550*1650*1950mm(FFU Not Included)
Equipment Weight 1500KG 2000KG
Rated Power 3.5KW 3.8KW
Power Supply Requirement AC220V/50HZ
Air Pressure Requirement 0.4MPa~0.6MPa
Environment Temperature 10℃~40℃
Environment Humidity ≤80% No Condensation

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