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Rotating Mirror Bonding machine

Applicable to the precise bonding betwenn optical mirror and lidar Rotating Mirror frame.

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Feature

Process Flow:
Load mirror&mirror frame →perform plasma treatment on mirror&mirror frame→mirror&mirror frame positioning→mirror frame dispensing→adhesive test after mirror frame dispensing→AA bonding and curing→repeated lens bonding& curing→finished product test→receive OK products into  magazine

Product Feature: 
1. Magazine loading of mirror and mirror frame;prolonged mateiral replacement interval;
2. Visual-positioning-based identification of front and back sides and defects of the mirror according to its features;
3.Imported screw valve dispensing equipment ensures fast speed and high precision;
4.High precision collimator and electric alignment platform are equipped for AA;real-time feedback and precise adjustment of lens bonding Angle;
5. Manual alignment platform ensures high consistency in bonding angles;mirrors can be bonded and cured simultaneously with high efficiency;
6. High power UV curing lamp facilitates stable and efficient curing effect;
7.  Independent jig enables quick switchover and high compatibility.
8. Mature and reliable technology;stable operation.

Specifications

Equipment Model ZJTH-AA-01 ZJTH-MJ-01
Applicable Product Polyhedron Rotating Mirror Bonding;Max Outer Circle Diameter ≤ 65mm;Thickness ≤ 50mm;  Low Fluidity of Adhesive is Required;Adhesive On Inclined Surface Basically does not Flow (Drawings Required for Further Assessment upon Non-conformity With Specifications).
Loading & Unloading Method Miiror:5-Layer Magazine;Tray Size 260*350mm;Mirror Frame: 5-Layer Magazine, Tray Size 250*200mm;
Finished Product: OK Product Unloaded by Mirror Frame Magazine,and NG Products Unloaded by Independent Tray.
Plasma Plasma Cleaning Head Applied For Plasma Treatment on the Bonding Surfaces Between Mirror and Mirror Frame; Contact Angle ≤ 35°After Plasma Treatment.
Dispensing Imported Screw Valve Adopted for Dispense;Dispensing Precision ±5%; Regularly Test of Adhesive Weight;Weighing Precision ±0.1Mg; Visual Positioning Guidance & Adhesive Test.          
UV Curing Wavelength: 365Nm; Central Illuminance: >1.5W/Cm²; Illumination Distance: <10mm (Other Illuminants Selectable).
Bonding Method Collimating Instrument Provides Real-time Feedback On AA Bonding.  Structural Mold Bonding
Bonding Precision Apex Angle:<±20″,Difference Angle<40″
Dihedral Angle:<±20″
Apex Angle:<±35″,Difference Angle<70″
Dihedral Angle:<±35″
CT ≤360S (Tetrahedron Bonding;Based on Each Surface Dispensing Time ≤10S, UV Curing Time ≤60S;Subject to Actual Process Time). ≤120S (Tetrahedron Bonding; Based on Each Surface Dispensing Time ≤10S, UV Curing Time ≤60S;Subject to Actual Process Time).
Overall Dimension 1950*1280*1760mm 1850*1200*1760mm
Equipment Weight 1900KG 1600KG
Rated Power 3.5KW 4.0KW
Power Supply Requirement AC220V/20A/50HZ
Air Pressure Requirement 0.4MPa~0.6MPa
Environment Temperature 10℃~30℃
Environment Humidity ≤80% No Condensation

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