

Applicable to the precise bonding betwenn optical mirror and lidar Rotating Mirror frame.
Process Flow:
Load mirror&mirror frame →perform plasma treatment on mirror&mirror frame→mirror&mirror frame positioning→mirror frame dispensing→adhesive test after mirror frame dispensing→AA bonding and curing→repeated lens bonding& curing→finished product test→receive OK products into magazine
Product Feature:
1. Magazine loading of mirror and mirror frame;prolonged mateiral replacement interval;
2. Visual-positioning-based identification of front and back sides and defects of the mirror according to its features;
3.Imported screw valve dispensing equipment ensures fast speed and high precision;
4.High precision collimator and electric alignment platform are equipped for AA;real-time feedback and precise adjustment of lens bonding Angle;
5. Manual alignment platform ensures high consistency in bonding angles;mirrors can be bonded and cured simultaneously with high efficiency;
6. High power UV curing lamp facilitates stable and efficient curing effect;
7. Independent jig enables quick switchover and high compatibility.
8. Mature and reliable technology;stable operation.
| Equipment Model | ZJTH-AA-01 | ZJTH-MJ-01 |
| Applicable Product | Polyhedron Rotating Mirror Bonding;Max Outer Circle Diameter ≤ 65mm;Thickness ≤ 50mm; Low Fluidity of Adhesive is Required;Adhesive On Inclined Surface Basically does not Flow (Drawings Required for Further Assessment upon Non-conformity With Specifications). | |
| Loading & Unloading Method | Miiror:5-Layer Magazine;Tray Size 260*350mm;Mirror Frame: 5-Layer Magazine, Tray Size 250*200mm; Finished Product: OK Product Unloaded by Mirror Frame Magazine,and NG Products Unloaded by Independent Tray. |
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| Plasma | Plasma Cleaning Head Applied For Plasma Treatment on the Bonding Surfaces Between Mirror and Mirror Frame; Contact Angle ≤ 35°After Plasma Treatment. | |
| Dispensing | Imported Screw Valve Adopted for Dispense;Dispensing Precision ±5%; Regularly Test of Adhesive Weight;Weighing Precision ±0.1Mg; Visual Positioning Guidance & Adhesive Test. | |
| UV Curing | Wavelength: 365Nm; Central Illuminance: >1.5W/Cm²; Illumination Distance: <10mm (Other Illuminants Selectable). | |
| Bonding Method | Collimating Instrument Provides Real-time Feedback On AA Bonding. | Structural Mold Bonding |
| Bonding Precision | Apex Angle:<±20″,Difference Angle<40″ Dihedral Angle:<±20″ |
Apex Angle:<±35″,Difference Angle<70″ Dihedral Angle:<±35″ |
| CT | ≤360S (Tetrahedron Bonding;Based on Each Surface Dispensing Time ≤10S, UV Curing Time ≤60S;Subject to Actual Process Time). | ≤120S (Tetrahedron Bonding; Based on Each Surface Dispensing Time ≤10S, UV Curing Time ≤60S;Subject to Actual Process Time). |
| Overall Dimension | 1950*1280*1760mm | 1850*1200*1760mm |
| Equipment Weight | 1900KG | 1600KG |
| Rated Power | 3.5KW | 4.0KW |
| Power Supply Requirement | AC220V/20A/50HZ | |
| Air Pressure Requirement | 0.4MPa~0.6MPa | |
| Environment Temperature | 10℃~30℃ | |
| Environment Humidity | ≤80% No Condensation | |