7026威尼斯(中国百科)有限公司-Gaming Group

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Lens Unit Assembly Line (ZH600)

Applicable to the mass production and assembly of lens units in security, automotive,UAV and other fields.

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Feature

Process Flow:
Load lens barrel and components and the line completes the following actions automatically:Assemble components→Height measurement during assembly→Pressure measurement during assembly→ Fasten internal retainer→Flip→Assemble components→Height measurement during assembly→Pressure measurement during assembly→Fasten retainer→Dispensing→Receiving(flow process depends on the lens unit assembly process)  

Product Feature:
1.The combination of "marble base +linear motor + visual positioning" ensures high speed, precision,and stability operation;
2.Fast Switchover:after the machine automatically replaced its suction head, production requirement could be met without additional parallelism or coaxiality adjustments;operated models are switchable within 10 minutes;
3.Modular Design: the machines are interconnected by simple mechanical structures and electrical plug-ins which can be added to or removed from lines to adapt to changes in lens unit process design;
4.Comprehensive Function:loading machine,laser marking machine,assembly machine,dispensing machine,internal retainer fastening machine,retainer fastening machine,and receiving machine;
5.Visual Positioning and Test: identification of the lens center,lens barrel center, the outer diameter of lens, and the gate angle of P-lens; P-lens and lens barrel assembled at specified angles;multi-point,arc,circular dispensing ensure a good appearance of adhesive shapes at the P-lens gate position;automatic detection of defects such as adhesive breakage, overflow, and adhesive missing after curing;
6.UV precuring and final curing are both completed on the machine,free from additional aging process off the line;
7.High precision torque of retainer fastening;lens pressing during fastening;measurement of O-ring deformation while fastening;
8.Advanced Communication:adopt industrial Ethernet and interface, with easy access to MES;the whole production process can be traced and monitored and data fastly exported such as efficiency,yeild,output,and alarm records to achieve accurate production management and quality control;the global open EtherCat high-speed bus network is adopted to realize high speed,precision and synchronized motion control and more accurate assembly;fast speed and stable communication ensures the stability of control; 
9.The production line can be directly connected to our MTF test machine;
10.High-quality and superior-performance accessories are applied;continuous improvements and optimizations are made based on years of development experiences and customer's feedbacks, ensuring stable equipment operation and outstanding performance.

Specifications

Equipment Model  ZH600
Lens Unit Size Range ODΦ5mm~Φ20mm,H5mm~40mm外径Φ5mm~Φ20mm,高度5mm~40mm
Component Loading Tray Size  240mm*120mm
Lens Unit Receiving Tray Size  250mm*220mm
Lens Barrel Loading Method  Magazine (5 Layers)
Lens Loading Method Magazine (10 Layers; Placing Mutiple Typles of Components Available)
Retainer Loading Method  Vibrator Bowl or Vibration Plate
Pressing Method Pressing by Suction Head
P-lens Rotary Assembly Mechanism  Standard
Laser Marking Machine Choose as Needs
Dispensing Machine Choose as Needs
Internal Retainer Fastening Machine Choose as Needs
Retainer Fastening Machine Choose as Needs
Flipping Mechanism Choose as Needs
 Dispensing Controller  Imported; High Precision
Assembly Visual Positioning 5-magapixel High Speed Smart Camera Optional
Dispensing Visual Positioning 4-magapixel High Speed Smart Camera Optional
Adhesive Appearance Visual Inspection 4-magapixel High Speed Smart Camera Optional
Adhesive Curing Standard of Dispensing Machine
Adhesive Appearance NG Receiving Standard of Dispensing Machine
Assembly Pressure 10~70N(Other Pressures Customizable)
Assembly Precision ±0.005mm
UPH 600
Power Supply Requirement  AC220V/50HZ
Air Pressure Requirement 0.4MPa~0.6MPa
 Environment Temperature 10℃~30℃
Environment Humidity ≤80% No Condensation

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