

Applicable to the AA for lens unit modules in automotive,security,smart home,and other fields,integrating plasma cleaning, precision dispensing, dirt detection,active alignment,and UV curing.
Process Flow:
Holder & PCBA loaded by the magazine→Plasmacleaning→detect dirt→Dispensing→dispensing test→AA→UV pre-curing→receive OK products into magazine
Product Feature:
1.Super Precision Performance: the combination of marble base+linear motor+ 6-axis platform ensures ±0.3μm alignment precision, high speed operation, and industry-leading stability;
2.Ultra-Fast Flexible Switchover:model switchover could be finished within 30 minutes,and automatic suction head/ jig replacement requires no manual debugging, enabling seamless adaptation to multi-product manufacturing;
3.Intelligent self-inspection closed-loop system:CCD monitors pickup and placing positions as well as dispensing performance in real time;code can be scanned to trace full-process data; defective products are automatically intercepted;
4.Modular Extensibility:standardized interfaces enable direct connection with assembly,fastening,baking, end-of-line test, and calibration machines, allowing for rapid establishment of automatic production lines;
5.Wide Coverage and High Compatibility:it supports automotive modules with a FOV range of 20°‒220° (fisheye/wide-angle/telephoto lens units), and is compatible with full processes such as plasma treatment and UV curing.
| Equipment Model | CAMM-AA-1-01 | CAMM-AA-2-01 |
| Applicable Product | Applicable to Security /Automotive/ADAS/DMS Products,etc. Compatible Size:<50*50*50mm Compatible Product Interface :LVDS/CVBS/MIPI/FAKRA/Parallel |
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| Loading& Unloading Method | Lens Unit Loaded by Magazine (5 Layers;Support Tray Loading and Packaged Material); lens Unit Holder Loaded by Magazine (5 Layers;Support Tray Loading and Packaged Material); Finished Products Unloaded by Magazine(5 Layers;Support Tray Loading and Packaged Material); NG Product Unloaded by NG Tray | |
| Vibration Isolation | A Marble + Air-bearing Platform Achieves a Vibration Isolation Performance of 1~100HZ,<12.5um/s | |
| Plasma | Support Plasma Treatment of the Bonding Surface Between Lens Unit and lens unit Holder; the Contact Angle After Treatment≤35° | |
| Sensor Test | Test Items: Bright Spots, Dark Spots, Surface Dust; Test Precision:1 Pixel | |
| Dispensing Inspection | Screw Valve Dispensing; Dispensing Precision: ±2%; Visiual Positioning Positioning Precision: ≤ ±0.01 mm; Post-Dispensing Adhesive Test:Adhesive Bead width, Appearance (Adhesive Breakage,Missing Dots,etc.) Test Precision: ±0.1 mm Additional Features:Automatic Dispensing Needle Calibration; Regular Adhesive Weighing; Automatic and Periodic Dispensing Needle Cleaning. |
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| AA Axis | AA-Axis Configuration:Lens AA 5-Axis(Standard),Sensor AA 6-Axis(Optional); AA-Axis Repeated Precision:X/Y/Z:≤±0.3μm; Tx/Ty/Tz:≤±0.001° |
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| AA Environment | Field of View (FOV): 20°~220°;Test Distance: 300 mm to Infinity (∞); Alignment Method of Upper Test Chart (+ Relay Lens) + Peripheral Collimator (Standard Configuration: 4 Manual Collimators);Angular Adjustability of Peripheral Collimator: Aspect Ratio (1:1、2:1、4:3、16:9) |
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| AA Algorithm | The Function of OC-AA,COD-AA,DOF-AA;Adhesive Shrinkage Compensation;Adjustable Weight for SFR Curves | |
| AA Capacity | AA Repeated Precision:OC:±1Pixel;SFR:Center 0.02,Periphery 0.05 ;TILT:≤±0.1° MTF&Optical Axis CGK≥1.33,GRR<15%,CMK>1.67/±5%,SFR for the Same Product in Static Test≤2=Max-Min |
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| UV | Wavelength:365nm; Illuminance at Center:>1.5W/cm² Illumination Distance:<10mm | |
| MES Traceability | AA Data Acquired via Code-scanning of Holder And Camera, And Uploaded to MES | |
| Optional Function | Sensor AA、COD Alignmengt、Infrared Illuminant(850nm,940nm) | |
| AA Station | Single-workbench AA | Double-workbench AA |
| UPH | 120~180(Dispensing Prior to AA,UV Curing Time<5S,UPH Subject to Actual Process) | 240~350(Dispensing Prior to AA,UV Curing Time<5S,UPH Subject to Actual Process) |
| Overall Dimension | 3900*1250*1950mm(不含FFU) 3900*1250*1950mm(FFU Not Included) | 3900*1650*1950mm(不含FFU) 3900*1650*1950mm((FFU Not Included) |
| Equipment Weight | 1500KG | 2000KG |
| Rated Power | 1.5KW | 1.8KW |
| Power Supply Requirement | AC220V/10A/50HZ | |
| Air Pressure Requirement | 0.4MPa~0.6MPa | |
| Environment Temperature | 10℃~40℃ | |
| Environment Humidity | ≤80% No Condensation | |